Refilling PG-830/CL-831 carts

On a related note, how do you take the top off a cl 41 (or pg 40) cartridge?

Also, is there a step-by-step guide on how to refill the cartridge using the "take-the-top-off" method? All i can find are methods detailing how to insert ink through the air inlet hole(s) on the top.
 
You simply wedge a blade (knife or cutter) between the black bottom and gray top, then twist the blade to "pop" the top off.
 
Just tried taking the sponge out, washing it, drying it, then putting it back onto the cart with a fresh set of ink... still no good. It IS printing a lot more now, but I estimate about 55% of the nozzles aren't firing just yet. Any suggestions on how to pull out the ink?
 
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