Well, here is another update, several days after my last. Hope this will encourage others, as it has me.
After purging, drying and refilling the PM cartridge on 11/6/08, even though it was not perfectly clean throughout the sponge chamber - I installed it and the results were most encouraging. That was stated in my most recent post, I believe.
This is a followup to that. On November 8th I decided to go for broke! Most of my other 5 cartridges were below half full in the ink reservoir, so I decided to sacrifice the remaining ink in all. I commenced purging, and after the first one or two, it went very smoothly and promptly. (Just needed to get comfortable with the technique.)
Then I went through what I had evolved as an acceptable procedure for drying the cleaned cartridges. I first blew into the top 3 holes, the fill hole and the 2 vent holes over the sponge, with the exit hole at the bottom and over the wash tub. After blowing all the loose water out that way, then I connected the flexible hose to the exit hole, and held it so the hose was in a loop, and proceeded to pull a vacuum on the cartridge, so that any water that came out could be observed as collecting in the bottom of the loop. I did this repeatedly, until no further droplets were removed. (Incidentally, I pull the vacuum by mouth, sucking on the far, and upright end of the hose. No water was able to reach my mouth this way.) In this repetition exercise, I alternately plugged the 3 holes on top, so the air being pulled in was coming through the sponge from 3 different directions. It took less than 10 minutes (or maybe only 5 minutes) to complete this phase. The final drying (as I evolved it, with a couple of misteps I won't repeat) was done by placing all the cleaned cartridges on the dash of my car, sitting in the bright sun with all windows closed, for as long as available. In my case this was 3 to 4 hours.
I then refilled all the cleaned, and dried cartridges, which had the cap on the exit hole, and then plugged the fill holes, and sealed around the plug with Silicone RTV compound bought at WalMart. Before reinstalling these in the printer, I removed the cap from the exit hole, to let out a few drops of ink, and then blotted the exit hole with a paper towel. After reinstalling these I ran a nozzle alignment check, and it looked perfect.
So, I resumed my printing photos on good quality glossy photo paper (Ilford). Instead of being limited to one or perhaps two sheets of good prints per daily session, I am now able to get as many as needed at any given session. This has convinced me that a great deal of effort devoted to cleaning what has been blamed on plugged printheads has largely been misdirected. As Grandad has finally convinced me - the restricted flow in some cartridges is most likely the cause of the trouble I and others have experienced. And the Photo Magenta is noticeable more likely to be the troublemaker, at least on my printer.
Hope this is of some value to others. And thanks to those who shared their experiences and most important, their successes, with me.
Olin McDaniel